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Considerations When Choosing Stainless Steel Grades

April 18, 2024

Choosing the correct grading of stainless steel can make or break the success and functionality of your project. Stainless steels are a diverse family of alloys with various properties and applications, so selecting the optimal grades of metal requires evaluating multiple factors. The corrosion resistance, mechanical properties, strength needs, weldability qualities, machinability scale, and intended use environment must all be balanced.

While many grades of stainless steel appear similar to the untrained eye, subtle compositional differences influence engineering characteristics. We’ll provide an overview of the primary stainless steel grades and discuss critical attributes to examine when determining which alloy suits your application.

What to Consider When Picking Stainless Steel Grades

Numerous industries rely on stainless steel for their varying applications. From medical instrumentations, food and service equipment, marine grade use to automotive components, the versatility of stainless steel is substantial. However, different grades of stainless steel make each of them suitable for a specific application.

With innumerable options available, how do you know you’re choosing the best stainless steel grades for your project? Below are some factors to consider:

  • Required corrosion resistance: Although stainless steel is well-known for its corrosion resistance, not all grades of metal maintain the same resistance level. For instance, austenitic stainless steel offers the highest resistance level, while martensitic and ferritic are more prone to corrosion.
  • Strength requirements: Some grades of stainless steel, such as martensitic steel, have high levels of strength. These are more appropriate for heavy-duty applications.
  • Weldability: Some stainless steels are difficult to weld, leading to stress corrosion cracking. Therefore, you should opt for weldable alloys like those from the austenitic group.
  • Machinability: Stainless steel is susceptible to work hardening, although most grades can be easily machined. When machining stainless steel, the tools must be in good condition, and the process must be optimized to address the issue.
  • Heat treated: If the material will be subjected to heat treatment, it’s best to choose stainless steel grades that are already hardened. Typically, these are from the martensitic or precipitation-hardened group.

Types of Stainless Steel Grades and Their Benefits

Knowing what the different grades of steel are is fundamental to choosing the best stainless steel grades according to your project’s needs. Each grading of stainless steel has unique characteristics, allowing you to better gauge the ideal choice that will deliver optimal performance.

The most common stainless steel grades include the following:

  • Type 301 – 301 is the best grade of stainless steel if you need a high-strength material. It’s ideal for structural applications due to its resistance to atmospheric corrosion paired with an appealing surface finish.
  • Type 302 – 302 has superb resistance against corrosive substances like solvents, acids, and other chemicals. It also gains magnetic properties after cold working.
  • Type 303 – 303 steels have exceptional oxidation resistance when exposed intermittently to temperatures up to 760°C and continuous exposure up to 870°C. It can also resist mildly corrosive atmospheres.
  • Type 304 – The most commonly used stainless steel grade worldwide is 304 due to its high corrosion resistance and value levels. This durability makes sanitizing easy and ideal in the healthcare and food and beverage industry.
  • Type 309 – At elevated temperatures, 309 exhibits remarkable resistance to oxidation while showing high tensile and creep strengths.
  • Type 316 – 316 is from the austenitic group, so it naturally displays outstanding toughness. It’s one of the best stainless steel grades, effortlessly weldable and machinable with great pitting resistance. ADI Metal focuses on Type-316 as this is the preferred alloy for our Marine Clientele, we stock a variety sheet, plate, flat bar, angle and channel in various sizes.
  • Type 321 – 321 stainless steels can effectively withstand oxidation and chemical corrosion. It also features good creep strength, though it’s more difficult to form than other austenitic grades.

Find the Best Grade of Stainless Steel for Your Project’s Success

At ADI Metal, we offer a broad range of stainless steel grades with varying features to guarantee the success of your project. The choice of grade will ultimately depend on the intended application, and our experienced team is here to assist you in selecting the perfect option for your specific needs.

If you want to learn more about our many grades of stainless steel, don’t hesitate to contact us today. You may also request a quote so we can kickstart your project today!

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